Quick Look

Density(g/cm³)Tensile StrengthYoung's ModulusElongation at BreakGlass Transition Temperature
1.3---65℃

About the Material

Advantages:

  1. High Strength and Durability: Stratasys ULTEM 9085 provides high tensile strength and durability, making it suitable for structural applications.

  2. Flame Retardancy: Stratasys ULTEM 9085 is UL 94-V0 rated, ensuring safety in flame-sensitive environments such as aerospace and automotive.

  3. Heat Resistance: Stratasys ULTEM 9085 can withstand high temperatures, making it ideal for use in industrial and high-temperature applications.

  4. Chemical Resistance: Stratasys ULTEM 9085 is resistant to a wide range of chemicals, including automotive fluids and industrial solvents.

Limitations:

  1. Print Difficulty: Printing with Stratasys ULTEM 9085 requires specialized high-temperature 3D printers and heated build chambers, making it more challenging than standard materials.

  2. High Cost: Stratasys ULTEM 9085 is more expensive compared to standard FDM materials, limiting its use to high-value applications.

  3. Surface Finish: The surface finish of Stratasys ULTEM 9085 parts may require additional post-processing to achieve a smooth appearance.

Chemical Composition Table for Stratasys ULTEM 9085

ComponentComposition
Polyetherimide (PEI)100%
AdditivesVaries

Mechanical Machining Properties Table for Stratasys ULTEM 9085

PropertyValue
Machinability RatingModerate
Cutting Speed (m/min)10-20
Tool Wear ResistanceModerate
Coolant RequirementEssential
Surface Finish QualityModerate

Design Parameters Table for FDM Printing with Stratasys ULTEM 9085

Design AspectValue
Minimum Wall Thickness1.5 mm
Minimum End Mill SizeNot Applicable
Minimum Drill SizeNot Applicable
Maximum Part Size400 mm x 400 mm x 400 mm
UndercutsAllowed with supports
Radii : DepthMinimum 1.5 mm radius for depth features
Tolerance±0.2 mm
Maximum Temperature150°C

Industry Applications and Case Studies for FDM Printing with Stratasys ULTEM 9085

  1. Aerospace Industry:

    • Application: Production of lightweight interior components and brackets.

    • Case Study: An aerospace manufacturer used Stratasys ULTEM 9085 to produce cabin interior parts, reducing weight and maintaining compliance with flame-retardant regulations.

  2. Automotive Industry:

    • Application: Manufacturing of functional prototypes and under-the-hood components.

    • Case Study: An automotive company used Stratasys ULTEM 9085 to create lightweight prototypes for engine components, allowing for high-temperature testing.

  3. Industrial Equipment:

    • Application: Production of custom fixtures and tooling.

    • Case Study: A manufacturing company used Stratasys ULTEM 9085 to produce tooling for high-temperature processes, benefiting from the material's heat resistance and durability.

Frequently Asked Questions (FAQs) about FDM Printing with Stratasys ULTEM 9085

  1. What are the benefits of using Stratasys ULTEM 9085 in 3D printing?

    • Stratasys ULTEM 9085 offers high strength, flame retardancy, heat resistance, and chemical resistance, making it suitable for demanding applications.

  2. Is Stratasys ULTEM 9085 suitable for functional parts?

    • Yes, Stratasys ULTEM 9085 is ideal for functional parts that require high strength, durability, and resistance to heat and chemicals.

  3. What industries benefit from FDM printing with Stratasys ULTEM 9085?

    • Industries such as aerospace, automotive, and industrial manufacturing benefit from the strength, heat resistance, and flame retardancy of Stratasys ULTEM 9085.

  4. How accurate is FDM printing with Stratasys ULTEM 9085?

    • FDM printing with Stratasys ULTEM 9085 can achieve tolerances of ±0.2 mm, suitable for most industrial applications.

  5. What post-processing is required for Stratasys ULTEM 9085-printed parts?

    • Post-processing may include sanding, machining, or annealing to improve the surface finish and mechanical properties.

  6. Can Stratasys ULTEM 9085 be used in high-temperature environments?

    • Yes, Stratasys ULTEM 9085 has a glass transition temperature of 186°C, making it suitable for high-temperature applications.

  7. How strong are Stratasys ULTEM 9085-printed parts?

    • Stratasys ULTEM 9085-printed parts are strong and durable, with excellent mechanical properties, making them suitable for structural and load-bearing applications.

Finishing Options

Name
Colors
Can Be Applied with
Provides a colorful, glossy finish, versatile across many materials, moderate durability.
Paint Glossy
Wide range of colors available (e.g., black, white, gray, blue, red, etc.)
Provides a colorful, glossy finish, versatile across many materials, moderate durability.
Provides a colored matte finish, versatile across many materials, moderate durability.
Paint Matte
Wide range of colors available (e.g., black, white, gray, blue, red, etc.)
Provides a colored matte finish, versatile across many materials, moderate durability.
Applies patterns or logos.
Silk Screen
-
Applies patterns or logos.
Polishing
-
Creates a smooth, polished finish, improves aesthetic appeal.

Parts Made by AutofabX

ULTEM 9085
ULTEM 9085