Quick Look

HardnessTensile Strength (Mpa)Elongation at Break, %Tear strength (KN/m)70°C Demold time
85-90 Shore A16-18420-45022-2590-120min

About the Material

Here’s an overview of the Rubber-Like material for Urethane Casting on the AutofabX platform, including its advantages, limitations, physical properties, design parameters, and more:

Rubber-Like Material Advantages:

  • Elasticity: Rubber-Like materials are highly flexible and elastic, allowing them to be used in applications that require parts to deform and return to their original shape.

  • High Tear Resistance: They offer good tear strength, making them ideal for parts that will be subject to mechanical wear and stress.

  • Excellent Impact Resistance: Rubber-Like materials absorb impact well, making them suitable for parts that will experience frequent shocks or high stress.

  • Vibration Damping: Due to their flexibility and elasticity, Rubber-Like materials can dampen vibrations, making them useful for noise-reducing applications or in environments where mechanical vibrations are a concern.

  • Low Coefficient of Friction: These materials have a lower coefficient of friction compared to many rigid plastics, making them ideal for applications involving moving parts.

Rubber-Like Material Limitations:

  • Lower Dimensional Stability: Rubber-Like materials can deform or change shape under heat or load over time, which can be a limitation for precision applications.

  • Chemical Resistance: While they offer good resistance to wear, their chemical resistance may be limited when exposed to aggressive solvents or oils, depending on the specific formulation.

  • Surface Finish: Achieving a smooth, glossy finish on Rubber-Like materials can be challenging, as they tend to have a more matte or textured surface.

  • Heat Resistance: Rubber-Like materials are not typically suitable for high-temperature applications, as they may degrade or lose flexibility when exposed to elevated temperatures (above 80-100°C).

Physical Properties Table for Rubber-Like Material:

PropertyValue/Description
Hardness (Shore A)30-80
Density1.10-1.30 g/cm³
Cubic Inches per Pound19-26
ColorBlack, Custom Colors
Tensile Strength5-20 MPa
Tensile Modulus50-300 MPa
Elongation at Break100-600%
Flexural Strength5-30 MPa
Flexural Modulus50-200 MPa
Shrinkage (linear)0.5-1.0%
Impact Strength20-50 kJ/m²
Bending Strength5-20 MPa
Glass Transition Temperature-20 to -50°C
Maximum Pouring Thickness10-15 mm
Demold Time2-4 hours

Chemical Properties Table:

PropertyValue/Description
Water AbsorptionModerate
Acid ResistanceModerate
Alkali ResistanceLow
Oil ResistanceModerate to Good
Solvent ResistanceModerate

Design Parameters:

Maximum   Bulid Size (mm)Minimum Wall   Thickness (mm)Minimum   Assembly Gap (mm)ToleranceMinimum End   Mill Size (mm)Minimum Drill   Size (mm)
500x500x50010.20.50%//

Industry Applications and Customer Case Studies:

  • Automotive: Rubber-Like materials are used in automotive parts such as seals, gaskets, bumpers, and vibration dampers, where elasticity, impact resistance, and vibration absorption are needed.

  • Consumer Goods: Common in the production of flexible parts like grips, handles, and non-slip feet, which require flexibility and durability.

  • Medical Devices: Suitable for non-invasive medical components such as seals, grips, and soft-touch components, where flexibility and biocompatibility are important.

  • Electronics: Used for parts like buttons, protective covers, and dampers, offering flexibility and protection to sensitive electronic components.

  • Industrial Applications: Rubber-Like materials are used in industrial equipment for gaskets, seals, and protective casings, requiring high durability and flexibility under mechanical stress.

Frequently Asked Questions (FAQs):

  1. What is the temperature range for Rubber-Like materials?

    • Rubber-Like materials typically perform well at temperatures between -20°C and 80°C, but prolonged exposure to temperatures above 100°C can degrade the material.

  2. Are Rubber-Like materials resistant to oils and solvents?

    • Rubber-Like materials have moderate resistance to oils and solvents, but their chemical resistance may not be as high as other materials. Testing should be done for specific applications.

  3. Can Rubber-Like materials be used for high-stress applications?

    • While Rubber-Like materials are excellent for applications involving flexibility and impact resistance, they are not suitable for high-stress applications requiring rigid strength. Higher-performance elastomers may be needed in such cases.

  4. Is Rubber-Like material UV resistant?

    • Rubber-Like materials can degrade with prolonged UV exposure, especially if not treated or coated. Protective coatings or UV-resistant treatments should be applied for outdoor applications.

  5. What is the demold time for Rubber-Like materials?

    • Demold time typically ranges from 2 to 4 hours, depending on part size, thickness, and mold design.

  6. Can Rubber-Like materials be used for food-contact applications?

    • Rubber-Like materials are generally not food-safe unless explicitly specified by the manufacturer. For food-safe applications, alternative materials or specific certifications should be considered.

Rubber-Like materials are ideal for applications requiring flexibility, impact resistance, and vibration damping, but they are not suitable for high-precision or high-temperature applications. They provide excellent value for prototyping and functional parts in a variety of industries.

Finishing Options

Name
Colors
Can Be Applied with
A standard finish where the master pattern undergoes minimal processing to achieve a matte or frosted appearance on opaque and translucent materials, as appropriate.
Matte/Frosted
A standard finish where the master pattern undergoes minimal processing to achieve a matte or frosted appearance on opaque and translucent materials, as appropriate.
The master pattern is further processed to smooth the surface, resulting in a semi-gloss finish on the cast parts.
High-Gloss
The master pattern is further processed to smooth the surface, resulting in a semi-gloss finish on the cast parts.
The master pattern is extensively polished to create a very smooth surface, producing glossy or clear parts when cast.
Semi-Gloss
The master pattern is extensively polished to create a very smooth surface, producing glossy or clear parts when cast.
A range of SPI and Mold-Tech mold finishes are available, replicating the surface textures typically found on injection-molded parts.
Textured
A range of SPI and Mold-Tech mold finishes are available, replicating the surface textures typically found on injection-molded parts.

Parts Made by AutofabX

Rubber-Like