Quick Look

HardnessTensile Strength (Mpa)Young's Modulus (Mpa)Elongation at Break, %Impact Strength (KJ/m²)
70-78 Shore D28-38650-135050-9076-100

About the Material

Here's an overview of PP-Like material for Urethane Casting, based on common material properties and applications:

PP-Like Material Advantages:

  • Good Chemical Resistance: PP-Like material offers excellent resistance to a wide range of chemicals, including acids, bases, and solvents, making it ideal for applications that require material stability in aggressive environments.

  • Low Friction Surface: The material has a low coefficient of friction, making it suitable for applications involving moving parts or those requiring reduced wear and tear.

  • High Impact Resistance: PP-Like material has good impact strength, providing durability and toughness for parts that will experience physical stress or impacts.

  • Good Dimensional Stability: PP-Like material retains its shape well under varying temperature conditions and during long-term use.

  • Recyclability: Similar to polypropylene, this material is recyclable, making it more environmentally friendly compared to some other materials.

PP-Like Material Limitations:

  • Lower Heat Resistance: While it has good chemical resistance, PP-Like material is not suited for high-temperature environments beyond 100°C, limiting its use in applications requiring heat resistance.

  • Limited Surface Finish: Compared to materials like ABS, PP-Like material typically offers a less smooth surface finish and may require post-processing for aesthetics or finer details.

  • Low UV Resistance: The material may degrade under long-term UV exposure unless treated or coated, so additional measures should be considered for outdoor applications.

  • Low Adhesion for Paint and Coatings: Due to its low surface energy, PP-Like material may require special surface treatments before it can be effectively painted or coated.

Physical Properties Table for PP-Like:

PropertyValue/Description
Hardness (Shore D)60-70
Density0.90-1.00 g/cm³
Cubic Inches per Pound27.5-30.0
ColorNatural, Custom Colors
Tensile Strength25-45 MPa
Tensile Modulus1200-1500 MPa
Elongation at Break5-10%
Flexural Strength50-70 MPa
Flexural Modulus1400-1800 MPa
Shrinkage (linear)0.2-0.5%
Impact Strength5-15 kJ/m²
Bending Strength50-70 MPa
Glass Transition Temperature90-105°C
Maximum Pouring Thickness10 mm
Demold Time1-2 hours

Chemical Properties Table:

PropertyValue/Description
Water AbsorptionLow (<0.2%)
Acid ResistanceGood
Alkali ResistanceGood
Oil ResistanceModerate
Solvent ResistanceModerate

Design Parameters:

Maximum   Bulid Size (mm)Minimum Wall   Thickness (mm)Minimum   Assembly Gap (mm)ToleranceMinimum End   Mill Size (mm)Minimum Drill   Size (mm)
500x500x50010.20.50%//

Industry Applications and Customer Case Studies:

  • Automotive: PP-Like is used in automotive parts such as interior components, under-the-hood applications, and exterior trims where chemical resistance and low friction are important.

  • Consumer Electronics: It is commonly used for enclosures and housings that require chemical resistance and durability.

  • Packaging: PP-Like is suitable for producing durable packaging materials, especially in cases where chemical resistance is crucial.

  • Medical Devices: It can be used in medical applications where chemical resistance and non-toxicity are required, such as for disposable items and equipment housings.

  • Prototyping: Frequently used for rapid prototyping of functional parts that need to resemble polypropylene in properties.

Frequently Asked Questions (FAQs):

  1. Can PP-Like be used for high-temperature applications?

    • PP-Like has a moderate heat resistance and is suitable for environments up to about 100°C. For higher temperatures, other materials with better heat resistance should be considered.

  2. Can PP-Like be painted or coated?

    • Due to its low surface energy, PP-Like may require a primer or surface treatment for effective paint adhesion.

  3. Is PP-Like UV resistant?

    • PP-Like has limited UV resistance, so additional surface treatment or coatings may be necessary for prolonged outdoor exposure.

  4. What is the maximum pouring thickness for PP-Like?

    • The typical maximum pouring thickness for PP-Like parts is around 10 mm, depending on the complexity of the part and the mold design.

  5. Is PP-Like suitable for food-grade applications?

    • While PP-Like offers good chemical resistance, it is important to confirm with the manufacturer whether the specific grade of PP-Like used meets food-safe standards.

  6. How long does the demold time take for PP-Like?

    • The demold time for PP-Like typically ranges from 1 to 2 hours, depending on the part size and complexity.

Finishing Options

Name
Colors
Can Be Applied with
A standard finish where the master pattern undergoes minimal processing to achieve a matte or frosted appearance on opaque and translucent materials, as appropriate.
Matte/Frosted
A standard finish where the master pattern undergoes minimal processing to achieve a matte or frosted appearance on opaque and translucent materials, as appropriate.
The master pattern is further processed to smooth the surface, resulting in a semi-gloss finish on the cast parts.
High-Gloss
The master pattern is further processed to smooth the surface, resulting in a semi-gloss finish on the cast parts.
The master pattern is extensively polished to create a very smooth surface, producing glossy or clear parts when cast.
Semi-Gloss
The master pattern is extensively polished to create a very smooth surface, producing glossy or clear parts when cast.
A range of SPI and Mold-Tech mold finishes are available, replicating the surface textures typically found on injection-molded parts.
Textured
A range of SPI and Mold-Tech mold finishes are available, replicating the surface textures typically found on injection-molded parts.

Parts Made by AutofabX

PP-Like