
Quick Look
Hardness | Tensile Strength (Mpa) | Young's Modulus (Mpa) | Elongation at Break, % | Impact Strength (KJ/m²) |
---|---|---|---|---|
70-78 Shore D | 28-38 | 650-1350 | 50-90 | 76-100 |
About the Material
Here's an overview of PP-Like material for Urethane Casting, based on common material properties and applications:
PP-Like Material Advantages:
Good Chemical Resistance: PP-Like material offers excellent resistance to a wide range of chemicals, including acids, bases, and solvents, making it ideal for applications that require material stability in aggressive environments.
Low Friction Surface: The material has a low coefficient of friction, making it suitable for applications involving moving parts or those requiring reduced wear and tear.
High Impact Resistance: PP-Like material has good impact strength, providing durability and toughness for parts that will experience physical stress or impacts.
Good Dimensional Stability: PP-Like material retains its shape well under varying temperature conditions and during long-term use.
Recyclability: Similar to polypropylene, this material is recyclable, making it more environmentally friendly compared to some other materials.
PP-Like Material Limitations:
Lower Heat Resistance: While it has good chemical resistance, PP-Like material is not suited for high-temperature environments beyond 100°C, limiting its use in applications requiring heat resistance.
Limited Surface Finish: Compared to materials like ABS, PP-Like material typically offers a less smooth surface finish and may require post-processing for aesthetics or finer details.
Low UV Resistance: The material may degrade under long-term UV exposure unless treated or coated, so additional measures should be considered for outdoor applications.
Low Adhesion for Paint and Coatings: Due to its low surface energy, PP-Like material may require special surface treatments before it can be effectively painted or coated.
Physical Properties Table for PP-Like:
Property | Value/Description |
Hardness (Shore D) | 60-70 |
Density | 0.90-1.00 g/cm³ |
Cubic Inches per Pound | 27.5-30.0 |
Color | Natural, Custom Colors |
Tensile Strength | 25-45 MPa |
Tensile Modulus | 1200-1500 MPa |
Elongation at Break | 5-10% |
Flexural Strength | 50-70 MPa |
Flexural Modulus | 1400-1800 MPa |
Shrinkage (linear) | 0.2-0.5% |
Impact Strength | 5-15 kJ/m² |
Bending Strength | 50-70 MPa |
Glass Transition Temperature | 90-105°C |
Maximum Pouring Thickness | 10 mm |
Demold Time | 1-2 hours |
Chemical Properties Table:
Property | Value/Description |
Water Absorption | Low (<0.2%) |
Acid Resistance | Good |
Alkali Resistance | Good |
Oil Resistance | Moderate |
Solvent Resistance | Moderate |
Design Parameters:
Maximum Bulid Size (mm) | Minimum Wall Thickness (mm) | Minimum Assembly Gap (mm) | Tolerance | Minimum End Mill Size (mm) | Minimum Drill Size (mm) |
500x500x500 | 1 | 0.2 | 0.50% | / | / |
Industry Applications and Customer Case Studies:
Automotive: PP-Like is used in automotive parts such as interior components, under-the-hood applications, and exterior trims where chemical resistance and low friction are important.
Consumer Electronics: It is commonly used for enclosures and housings that require chemical resistance and durability.
Packaging: PP-Like is suitable for producing durable packaging materials, especially in cases where chemical resistance is crucial.
Medical Devices: It can be used in medical applications where chemical resistance and non-toxicity are required, such as for disposable items and equipment housings.
Prototyping: Frequently used for rapid prototyping of functional parts that need to resemble polypropylene in properties.
Frequently Asked Questions (FAQs):
Can PP-Like be used for high-temperature applications?
PP-Like has a moderate heat resistance and is suitable for environments up to about 100°C. For higher temperatures, other materials with better heat resistance should be considered.
Can PP-Like be painted or coated?
Due to its low surface energy, PP-Like may require a primer or surface treatment for effective paint adhesion.
Is PP-Like UV resistant?
PP-Like has limited UV resistance, so additional surface treatment or coatings may be necessary for prolonged outdoor exposure.
What is the maximum pouring thickness for PP-Like?
The typical maximum pouring thickness for PP-Like parts is around 10 mm, depending on the complexity of the part and the mold design.
Is PP-Like suitable for food-grade applications?
While PP-Like offers good chemical resistance, it is important to confirm with the manufacturer whether the specific grade of PP-Like used meets food-safe standards.
How long does the demold time take for PP-Like?
The demold time for PP-Like typically ranges from 1 to 2 hours, depending on the part size and complexity.
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